I am going to go over some helpful hints when installing glass. For demonstration I am using a 1964 AMT Chevy Impala SS. This is a rather mid-range model and one that I will be working on soon, but for now it’s glass time!
This kit comes with a setup that is found in many AMT/MPC kits and can be tricky. The first thing to do is carefully detach the front glass from the tree. I’ve learned that if you bend it back and forth like a non-glass piece, you can splinter the glass back toward the viewable part of the windshield. Once that happens, you may have a new junkyard car. If you are comfortable with clippers, then cutting it free should be simple. However, you may want to use a hobby knife to slowly saw it free or potentially an electric cutter if you want to be sure there is no issue.
The next step is to cut the combined front/back windshields from each other. This step is very crucial for a nice build as the band that connects the two sides usually causes two problems. The first is that the connector is easily seen as you are looking into the car (see circle). It looks cheap and fake. The second is that most of these do not fit tightly in position. Most leave spaces that are problematic to glue. In my experience, it is cleaner and easier to separate.
Now, as much as I believe this to be a necessity, I also believe it can be tricky if you are inexperienced. I used an extra set of glass to show if you cut too close to the windshield, you can end up with a horrifying crack through the viewable section (I highlighted it as it was tough to see). The idea is to clip it at points that are thinner or at break points. Again, you can use trimmers if comfortable, but you could use all kinds of saws, drills, or hobby knives if you wish to be more careful.
When you’ve got it cut apart, you can easily install the pieces nice and tight. I will definitely trim these further back, but the gain I’ve shown is worth the effort. Another good tip is to use glue toward the corners and along the rear pillars as the plastic is thickest there. In the past I have had the plastic pulled down from the glue as big as the letter “E” on a keyboard. The glue sucks the top of the car/trunk (depending on where the glass ends) down and causes a real eyesore.
Another good tip for the novice is to use small pieces of scotch tape to hold the glass in place while gluing. The glass is the only un-repairable piece in the entire kit, so making sure you don’t ruin it is key. Using the GEL super glue is also good as it holds with a minimal amount of glue AND doesn’t run.
Last thing to impart with this task is that you want to paint/foil the trim around the windshield BEFORE installing the glass. I used to build much faster than I do now and I’d have to do the trim after the car was done. This lead to fingerprints, errors, and a lot of extra hassle.
Any questions, comments or suggestions – comment below! THANKS.